MaintenanceonBreathingAirCompressorUnitsBAUERModelSerialno.Yearofmfg.
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DateofcommissioningWarrantyperiod
Phoneno.servicehotline
Stamp(Dealer)Date
Stickerdealerdata
IntroductionformfortheOperator
Byaddingthemselvestothislist,thepersonthatsignsitconfirmshavingbeengivenayearlyintro-duction//instructionaboutthefunctionandoperationofthecompressorunit.
Furthermore,theyhavebeinformedabouttherelevantsafetyrulesandregualtions(TRG,DGRL,BetrSichV,GSG,GSGV).
Thisformistobekeptsafelywiththeothercompanydocuments(acceptancedocumentation,in-structionmanual)andistobeproducedifrequestedbysupervisoryauthorities(TÜV,GAA).Seq-Surnameno.1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.19.20.NamePlaceDateSignatureInstructor’sname/companyServiceManual
TableofContents
1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.19.
4
Checkoillevel,topup...................................................Cartridgechange.......................................................Every500Operatinghours/annually/actualoperatinghours:____..........Every1000Operatinghours/every2years/actualoperatinghours:____.....Every1500Operatinghours/every3years/actualoperatinghours:____.....Every2000Operatinghours/every4years/actualoperatinghours:____.....Every2500Operatinghours/every5years/actualoperatinghours:____.....Every3000Operatinghours/every6years/actualoperatinghours:____.....Every3500Operatinghours/every7years/actualoperatinghours:____.....Every4000Operatinghours/every8years/actualoperatinghours:____.....Every4500Operatinghours/every9years/actualoperatinghours:____.....Every5000Operatinghours/every10years/actualoperatinghours:_____...Fillinghoses...........................................................Every5years(Pressurevessels).........................................Every10years(Pressurevessels)........................................Loadcycles(Pressurevessels)...........................................Maintenanceschedulebreathingaircompressorunits.......................Modifications...........................................................ReplacedParts.........................................................
591313131414141515151616171717182021
BreathingAirCompressors
1.
Checkoillevel,topup
NameofpersoninchargeCompressoroperatinghours*RefilledoilquantityDate*accordingto“B--Timer”orothersource
5
ServiceManual
Checkoillevel,topup(cont’d)
NameofpersoninchargeCompressoroperatinghours*RefilledoilquantityDate*accordingto“B--Timer”orothersource
6
BreathingAirCompressors
Checkoillevel,topup(cont’d)
NameofpersoninchargeCompressoroperatinghours*RefilledoilquantityDate*accordingto“B--Timer”orothersource
7
ServiceManual
Checkoillevel,topup(cont’d)
NameofpersoninchargeCompressoroperatinghours*RefilledoilquantityDate*accordingto“B--Timer”orothersource
8
BreathingAirCompressors
2.
Cartridgechange
NameofpersoninchargeCompressoroperatinghours*DifferenceDate*accordingto“B--Timer”orothersource
9
ServiceManual
Cartridgechange(cont’d)
NameofpersoninchargeCompressoroperatinghours*DifferenceDate*accordingto“B--Timer”orothersource
10
BreathingAirCompressors
Cartridgechange(cont’d)
NameofpersoninchargeCompressoroperatinghours*DifferenceDate*accordingto“B--Timer”orothersource
11
ServiceManual
Cartridgechange(cont’d)
NameofpersoninchargeCompressoroperatinghours*DifferenceDate*accordingto“B--Timer”orothersource
12
BreathingAirCompressors
3.
Every500Operatinghours/annually/actualoperatinghours:____
MaintenanceworkCompressormaintenanceacc.toschedulechapter16.Oiltypechange:____________________________Installationofmaintenancekit.....--aBreathingairtestMiscellaneousDoneDate,signature4.
Every1000Operatinghours/every2years/actualoperatinghours:____
MaintenanceworkDoneDate,signatureCompressormaintenanceacc.toschedulechapter17.Oiltypechange:____________________________Installationofmaintenancekit.....--abBreathingairtestMiscellaneous5.
Every1500Operatinghours/every3years/actualoperatinghours:____
MaintenanceworkDoneDate,signatureCompressormaintenanceacc.toschedulechapter17.Oiltypechange:____________________________Installationofmaintenancekit.....--aBreathingairtestMiscellaneous13
ServiceManual
6.
Every2000Operatinghours/every4years/actualoperatinghours:____
MaintenanceworkCompressormaintenanceacc.toschedulechapter17.Oiltypechange:____________________________Installationofmaintenancekit.....--abcBreathingairtestMiscellaneousDoneDate,signature7.
Every2500Operatinghours/every5years/actualoperatinghours:____
MaintenanceworkDoneDate,signatureCompressormaintenanceacc.toschedulechapter17.Oiltypechange:____________________________Installationofmaintenancekit.....--aBreathingairtestMiscellaneous8.
Every3000Operatinghours/every6years/actualoperatinghours:____
MaintenanceworkDoneDate,signatureCompressormaintenanceacc.toschedulechapter17.Oiltypechange:____________________________Installationofmaintenancekit.....--abBreathingairtestMiscellaneous14
BreathingAirCompressors
9.
Every3500Operatinghours/every7years/actualoperatinghours:____
MaintenanceworkCompressormaintenanceacc.toschedulechapter17.Oiltypechange:____________________________Installationofmaintenancekit.....--aBreathingairtestMiscellaneousDoneDate,signature10.
Every4000Operatinghours/every8years/actualoperatinghours:____
MaintenanceworkDoneDate,signatureCompressormaintenanceacc.toschedulechapter17.Oiltypechange:____________________________Installationofmaintenancekit.....--abcBreathingairtestMiscellaneous11.
Every4500Operatinghours/every9years/actualoperatinghours:____
MaintenanceworkDoneDate,signatureCompressormaintenanceacc.toschedulechapter17.Oiltypechange:____________________________Installationofmaintenancekit.....--aBreathingairtestMiscellaneous15
ServiceManual
12.
Every5000Operatinghours/every10years/actualoperatinghours:_____
MaintenanceworkCompressormaintenanceacc.toschedulechapter17.Oiltypechange:____________________________Installationofmaintenancekit.....--abBreathingairtestMiscellaneousDoneDate,signature13.
Half--year1234567891011121314151617181920Fillinghoses
MaintenanceworkHosetestaccordingtoTRG402/8.2Date,signatureExchangeofhosesevery10years16
BreathingAirCompressors
14.
Jahr5101520Every5years(Pressurevessels)
MaintenanceworkInternalinspectionofpressurevesselsDate,signature15.
Jahr1020Every10years(Pressurevessels)
MaintenanceworkWaterpressuretestofpressurevesselsDate,signature16.
DateLoadcycles(Pressurevessels)
OperatinghoursLoadcycles*Totalloadcycles*loadcyclesarealldynamicpressureloadchangesinthepressurevessel;refertooperatingmanual
17
ServiceManual
17.
Maintenanceschedulebreathingaircompressorunits
Serviceandinspectionacc.tocalender:Serviceandinspectionacc.tooperatinghours:ChangefiltercartridgeChangegaskets,o--ringsincludedinmaintenancekitadditionalgaskets,o--rings(notincludedinmaintenancekit)ChangeintakeandpressurevalvesatthelatestChangeintakefiltercartridgeChangepistonlinerChangesinteredmetalfiltersChangev--belt(s)Checkautomaticcondensatedrainadjustment,pressurelossCheckcylinders,pistonrings,changeifrequiredCheckfunctionofautomaticcondensatedrainCheckfunctionofmonitoringdevices(iffitted)CheckintakeandpressurevalvesCheckintermediatepressuresandoilpressureCheckoillevel,oilchange,oilfilterchangeCheckpistonsCheckpistonlinerCheckpressureswitch,pressuremaintainingvalveCheckpressurevessels,recordno.ofloadcyclesChecktemperaturesensors,replaceifrequired(iffitted)ChecktightnessofsafetyvalvesCheckv--belt(s)andfanwheelCleanseparator,emptycondensatecollectingtankFunctionaltest,finalinspection,testrunLeaktestMaketestreport,applyteststickersServiceautomaticcondensatedrain,checkfunction,replacewornofdefectivepartsVisualcheckofcoolersTheserviceintervalstartesfromthebeginningafterthelastmaintenanceworkinthislist.
18
BreathingAirCompressors
1year500X2years1.000XX3years1.500X4years2.000XX5years2.500X6years3.000XX7years3.500X8years4.000asrequiredXasrequiredXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXasrequiredXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXTheserviceintervalstartesfromthebeginningafterthelastmaintenanceworkinthislist.
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ServiceManual
18.
Modifications
Designation/descriptionPartnumbersDate,signature20
BreathingAirCompressors
19.
ReplacedParts
Partno.Manufacturer’spartno.OldNewDate,signatureDesignation21
ServiceManual
DesignationPartno.Manufacturer’spartno.OldNewDate,signature22
BreathingAirCompressors
DearcustomerWearehappytogiveyouadviceonanyquestionsregardingyourBAUERcompressorandhelpassoonaspossiblewithanyarisingproblems.
Customerservice
Phoneno:(089)78049--129or--149Faxno:(089)78049--101
TechnicalcustomerservicePhoneno:(089)78049--246or--176Faxno:(089)78049--101TrainingmanagerPhoneno:(089)78049--175Faxno:(089)78049--101
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Notes:....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................23....................................................................................
WhattodoinanemergencyKeepcalm!WhattoreportHLeakWhathashappened?HFireHExplosionHotherincidentPlace!Time!Number!Name!HWHEREdidithappen?HWHENdidithappen?HHOWMANYinjured?HWHOreportedthetrouble?1.2.3.4.Inthecaseofirregularities,immediatelyinform!.................................................................................................................................................................................................................................5..............................................6.Securityforces...............................Incaseyoucannotgetholdofthemanagement..Tel.Tel.Tel.Tel.Tel.Tel.Tel.Tel.Inanemergency,ifnecessaryadditionallyinform:NeighbourNeighbourNeighbourNeighbourResponsiblesupervisoryauthorityAuthorizationofficeTÜV/GAATel.Tel.Tel.Tel.Tel.Tel.Tel.Tel.Tel.FIREBRIGADEPOLICESPECIALISTFORACCIDENTINJURIESACCIDENTHOSPITALCLINICFORBURNS112110Assemblypointinanemergency:AsatSept.2000
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